New syringe production line up and running at BD

New syringe production line up and running at BD

Becton Dickinson’s North Canaan plant opened in 1961 with eight employees and a 25,000 square foot facility. Today the operation employs more than 540 people and encompasses 385,000 square feet.

Provided

NORTH CANAAN — New production lines installed in 2024 at Becton, Dickinson and Company’s Connecticut and Nebraska plants are now pumping out critical medical devices — including syringes, needles and IV catheters — to meet the burgeoning needs of the nation’s health care system.

One syringe production line is already fully operational at the vaccine manufacturer’s 385,000 square foot North Canaan plant, with additional lines expected to start up in the coming months, the leading global medical technology company announced on Jan. 15.

The new production lines will boost BD’s capacity for safety-engineered injection devices by more than 40% and conventional syringes by more than 50%, adding millions of units annually to support hospital procedures, vaccinations, medication preparation and drug delivery to patients, company officials said.

The Connecticut plant manufactures small-size syringes and syringe and needle combination products. Operations take place around the clock and are sold in every region worldwide.

“Domestic manufacturing is crucial for ensuring a resilient supply of essential healthcare devices,” said Eric Borin, president of Medication Delivery Solutions at BD.

“By expanding our production capacity, we are not only meeting the critical needs of patients and providers, but we also are reinforcing our commitment to the nation’s health care infrastructure,” Borin said.

To support this production, the vaccine manufacturer has hired more than 215 full-time employees at its facilities in Nebraska and Connecticut, with more than 145 of those jobs based in North Canaan, boosting that plant’s employee roster to more than 540.

The North Canaan plant, which opened in 1961 with eight employees and a 25,000 square foot facility, is Northwest Connecticut’s largest employer.

In 2024, the company invested more than $10 million to expand its manufacturing capacity at its Connecticut and Nebraska facilities in response to quality issues with plastic syringes imported from China that were uncovered in late 2023 by the U.S. Food and Drug Administration.

In late November 2023, the FDA announced its probe into reports of leaks, breakages and other quality problems with China-made plastic syringes not cleared by the FDA, and in August 2024 recommended that healthcare providers “use syringes not manufactured in China, if possible.”

At that time, Fallon McLoughlin, director of public relations and corporate communications for the Franklin Lakes, New Jersey-based company, announced that production lines and production staff were being relocated to North Canaan from other BD plants as part of the expansion.

Becton, Dickinson and Company, which operates more than 30 manufacturing and distribution facilities around the country, announced plans last week to invest more than $30 million in 2025 to expand manufacturing capacity for IV lines at its plant in Utah. That facility, said officials, is the largest producer of IV catheter lines in the world.

The company’s Connecticut, Nebraska and Utah plants alone have collectively 200 years of experience in manufacturing critical medical devices, company officials said, and are the only remaining large-scale manufacturing sites in the country.

Latest News

Parade of Lights illuminates Cornwall

Cornwall's Parade of Lights, Sunday, Dec. 21.

Photo by Tom Browns

CORNWALL — A variety of brightly decorated vehicles rolled through Cornwall Village the night of Sunday, Dec. 21, for the town's inaugural Parade of Lights. It was well attended despite the cold conditions, which didn't seem to dampen spirits. The various vehicles included trucks, utility vehicles, a school bus and rescue apparatus from Cornwall and surrounding towns.

Keep ReadingShow less
Sharon Hospital drops Northern Dutchess Paramedics as ambulance provider

Sharon Hospital

Stock photo

SHARON — Northern Dutchess Paramedics will cease operating in Northwest Connecticut at the start of the new year, a move that emergency responders and first selectmen say would replace decades of advanced ambulance coverage with a more limited service arrangement.

Emergency officials say the change would shift the region from a staffed, on-call advanced life support service to a plan centered on a single paramedic covering multiple rural towns, raising concerns about delayed response times and gaps in care during simultaneous emergencies.

Keep ReadingShow less
Connecticut crowns football state champs

Berlin High School’s football team rejoices after a last-minute win in the Class M championship game Saturday, Dec. 13.

Photo courtesy of CIAC / Jada Mirabelle

In December’s deep freeze, football players showed their grit in state playoff tournaments.

Connecticut Interscholastic Athletic Conference named six state champions in football. The divisions are based on school size: Class LL included schools with enrollment greater than 786; Class L was 613 to 785; Class MM was 508 to 612; Class M was 405 to 507; Class SS was 337 to 404; and Class S was fewer than 336.

Keep ReadingShow less
Citizen scientists look skyward for Audubon’s Christmas Bird Count

Volunteers scan snowy treetops during the Trixie Strauss Christmas Bird Count in Sharon. Teams identified more than 11,400 birds across 66 species.

Photo: Cheri Johnson/Sharon Audubon Center.

SHARON — Birdwatching and holiday cheer went hand in hand for the Trixie Strauss Christmas Bird Count on Sunday, Dec. 14, with hobbyists and professionals alike braving the chill to turn their sights skyward and join the world’s longest running citizen science effort.

The Christmas Bird Count is a national initiative from the Audubon Society, a globally renowned bird protection nonprofit, that sees tens of thousands of volunteers across the country joining up with their local Audubon chapters in December and January to count birds.

Keep ReadingShow less